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Salient Features of Acticast Technology |
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Classified Chemical Invention @ IENA Germany 2010 |
Designed for Performance in High Thermal Efficiency Rockwool Cupolas employing Metallurgical Coke |
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| Downloads |
Eliminates incidence of Solution Loss Reaction (Boudard Reaction) |
Sustains Carbon balance, Heat Balance with 15 to 20% lesser Metallurgical Coke input |
Downloads |
| Project Reports |
Flue Gas Profile remains unchanged |
Metallurgical, Temperature Profiles +vely effected |
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Lesser CO2 emissions / THM |
Higher Molten Metal output / Hr |
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| Higher Fiber Yield |
Lower Input Kcal / THM |
| Technical Presentation |
Tests in Energy Audit Methods |
Comparison report on Coke rates |
Safety Information |
| Cost Reduction between 15 to 24% (Identical Ash & Moisture % Metallurgical Coke) |
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Technical Support for maximizing Cupola Performance through Chargewave Energy-Pro Combustion Projection Software |
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Results Proof within 10 heats, Purchases, Balance Sheets within 1 to 3 months |
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| Easy to Implement & Establish |
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| Assured Advantages in Wide Span of Cupola Design |
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| Acticast Chemicals are well established to lower melting Costs in all types of High Thermal Efficiency Hot Blast, Cold Blast Rockwool / Slagwool Cupolas |
| Laces Extra heating Power & Melting Power |
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| Acticast Chemicals are specially designed Inorganic chemicals for lacing extra Heating & Melting Power for metallurgical coke fired Cupolas. Melt rates are fast & efficient with higher molten temperatures leading to higher fiber yield |
| Alters Thermal Energy Generation & Absorption rates to create more impact |
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| Acticast targets the floor conditions for proper CO2 reaction & controls & lowers or eliminates Boudard Reaction. Carbon balance is thus achieved with lesser Coke input. Thermal Energy generated is highly concentrated increasing absorption rates to Basalt, Limestone, Slag, Dolomite etc. |
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| Reaction Conditions Comparison-Table |
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| Parameter |
Normal Condition |
Acticast Modified Condition |
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| Solution Loss Reaction |
20 to 25% |
< 3 to 4% |
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| Thermal Zones in Coke bed |
9 |
Unified |
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| Thermal Energy & Intensity |
Scattered & Normal |
Concentrated & Very High |
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| Heat Energy Cycles |
Variable band width |
Single band width |
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| Thermal Power & Impact |
Normal |
+ 25% |
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| Fiber Yield |
As Operation |
Will improve |
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| Molten Temperature Profile |
As Operation |
Will improve |
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| Cupola Efficiency % |
As Operation |
+ 20% |
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| Input Kcal / Ton of Fiber |
Normal |
15 to 20% Less |
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| Melting Costs / Ton of Fiber |
Normal |
15 to 20% Less |
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| Dosage Information |
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| Acticast dosing is upon Metallurgical in prescribed dosages by spraying by hand & then feed the Acticast added coke into the Cupola |
| Dosage 1.5 to 3 Kg / MT Coke (Higher the CRI, higher is the dosage) |
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| 2 Steps to Lowering Melting Costs |
| Step 1 : Make available Cupola Design & Operation Information (Email to obtain Cupola Information Data Sheet) |
| Step 2 : Nominate personnel who can monitor the Cupola Performance & track data |
| Step 3 : Compare Results, With & Without Acticast application |
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| (Pre-requisites for Acticast Tests) |
| Performance under Coke bed constant condition, Blast rate constant, Cupola level full, identical coke & RM composition |
| Identical CRI, CSR coke. Dosing labor to be made available |
| Working Condition of cupola blast pressure, O2%, blast temperature, level monitor & other instrumentation |
| Permission to Implement & comply suitable conditions for Acticast working |
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| Results Declaration |
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| Straight Comparison of Melting costs (Cost / Ton of Fiber) |
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