|
Salient Features of Acticast Technology |
|
|
|
|
|
|
Classified Chemical Invention @ IENA Germany 2010 |
Designed for Performance in High Thermal Efficiency Foundry Cupolas employing Metallurgical Coke |
|
| Downloads |
Eliminates incidence of Solution Loss Reaction (Boudard Reaction) |
Sustains Carbon balance, Heat Balance with 15 to 20% lesser Metallurgical Coke input |
Downloads |
| Project Reports |
Flue Gas Profile remains unchanged |
Metallurgical, Temperature Profiles +vely effected |
|
|
Lesser CO2 emissions / THM |
Higher Molten Metal output / Hr |
|
| Smoother Slag flow |
Lower Input Kcal / THM |
| Technical Presentation |
Tests in Energy Audit Methods |
Comparison report on Coke rates |
Safety Information |
| Cost Reduction between 15 to 24% (Identical Ash & Moisture % Metallurgical Coke) |
|
Technical Support for maximizing Cupola Performance through Chargewave Energy-Pro Combustion Projection Software |
|
|
Results Proof within 10 heats, Purchases, Balance Sheets within 1 to 3 months |
|
| Easy to Implement & Establish |
|
|
|
|
|
|
|
|
| Assured Advantages in Wide Span of Cupola Design |
|
| Acticast Chemicals are well established to lower melting Costs in all types of High Thermal Efficiency Hot Blast, Cold Blast Cupolas |
| Laces Extra heating Power & Melting Power |
|
| Acticast Chemicals are specially designed Inorganic chemicals for lacing extra Heating & Melting Power for metallurgical coke fired Cupolas. Melt rates are fast & efficient with higher molten temperatures, without loss of metallurgical parameters |
| Alters Thermal Energy Generation & Absorption rates to create more impact |
|
| Acticast targets the floor conditions for proper CO2 reaction & controls & lowers or eliminates Boudard Reaction. Carbon balance is thus achieved with lesser Coke input. Thermal Energy generated is highly concentrated increasing absorption rates to metals, raising molten metal output per hour |
|
|
|
|
| Reaction Conditions Comparison-Table |
|
| Parameter |
Normal Condition |
Acticast Modified Condition |
|
| Solution Loss Reaction |
20 to 25% |
< 3 to 4% |
|
| Thermal Zones in Coke bed |
9 |
Unified |
|
| Thermal Energy & Intensity |
Scattered & Normal |
Concentrated & Very High |
|
| Heat Energy Cycles |
Variable band width |
Single band width |
|
| Thermal Power & Impact |
Normal |
+ 25% |
|
| Metallurgical Profile |
As Operation |
Will improve |
|
| Molten Temperature Profile |
As Operation |
Will improve |
|
| Cupola Efficiency % |
As Operation |
+ 20% |
|
| Input Kcal / THM |
Normal |
15 to 20% Less |
|
| Melting Costs / THM |
Normal |
15 to 20% Less |
|
|
|
|
|
| Dosage Information |
|
| Acticast dosing is upon Metallurgical in prescribed dosages by spraying by hand & then feed the Acticast added coke into the Cupola |
| Dosage 1.5 to 3 Kg / MT Coke (Higher the CRI, higher is the dosage) |
|
|
|
|
|
| 2 Steps to Lowering Melting Costs |
| Step 1 : Make available Cupola Design & Operation Information (Email to obtain Cupola Information Data Sheet) |
| Step 2 : Nominate personnel who can monitor the Cupola Performance & track data |
| Step 3 : Compare Results, With & Without Acticast application |
|
|
|
|
| (Pre-requisites for Acticast Tests) |
| Performance under Coke bed constant condition, Blast rate constant, Cupola level full, identical coke & metallurgical inputs |
| Identical CRI, CSR coke. Dosing labor to be made available |
| Working Condition of cupola blast pressure, O2%, blast temperature, level monitor & other instrumentation |
| Permission to Implement & comply suitable conditions for Acticast working |
|
|
|
|
| Results Declaration |
|
| Straight Comparison of Melting costs (Cost / Ton of Hot Metal) |
|
