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Salient Features of Coal Activiser Technology |
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Classified Chemical Invention @ IENA Germany 2010 |
Designed for Performance in High Thermal Efficiency Manual Fired Boilers |
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| Downloads |
Registers the best results in the Highest Thermal Efficiency Operating condition |
Results over & above GCV of the input fuel |
Downloads |
| Project Reports |
Temperature, Gas, Steam Profiles, remain unchanged. |
Effect on input Kcal only |
Boiler Optimization |
| Boiler Data Sheets |
Lesser Black Smoke emissions |
Lesser Clinker formation |
Sales Initiatives |
| Lower LOI |
Lower Kcal / MT Steam |
| Technical Presentation |
Tests in PTC 4.1, Direct Method |
Comparison report on Kcal / MT Steam |
Safety Information |
| Steam Cost Reduction between 15 to 24% (Identical GCV fuel) |
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Technical Support for maximizing Boiler Performance through Chargewave Energy-Pro Combustion Projection Software |
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Results Proof in Storage Yards, Purchases, Balance Sheets within 3 to 6 months |
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| Easy to Implement & Establish |
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| Assured Advantages in Wide Span of Boiler Design |
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Activiser Chemicals are well established to lower Steam Generation Costs in all types of High / Medium / Low Thermal Efficiency Manual Coal fired Boilers (Thermax / CVL / IBL / Veesons / Santhi / Thermal Systems / Cheema & many other Boiler Manufacturers)
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| Laces Extra Fire & Combustion Power to your Fuel |
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Activiser Chemicals are specially designed Inorganic chemicals for lacing extra Fire Power & Combustion Power to all types of Coals, Lignite employed in High Thermal Efficiency operating Manual Fired boilers
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| Alters Thermal Energy Generation to create more impact |
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| Activiser targets the floor conditions for proper CO2 reaction & raises the combustion reaction efficiency by 25 to 30% over the mechanically induced condition. Carbon & Oxygen thus vigorously react in the most efficient conditions releasing energy in uniform, highly concentrated, intensive heat cycles with 25% more fire & impacting power |
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| Reaction Conditions Comparison-Table |
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| Parameter |
Mechanically Induced Condition |
Chemically Induced Condition |
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| Reaction Efficiency of CO2 |
65% to 75% |
95% to 99% |
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| Thermal Energy & Intensity |
Scattered & Normal |
Concentrated & Very High |
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| Heat Energy Cycles |
Variable band width |
Single band width |
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| Thermal Power & Impact |
Normal |
+ 25% |
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| Steam Profile |
As Operation |
As Operation (No Change) |
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| Temperature Profile |
As Operation |
As Operation (No Change) |
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| Boiler Thermal Efficiency % |
As Operation |
As Operation (No Change) |
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| Results: Input Kcal / MT Steam |
Normal |
15 to 20% Less |
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| Steam Generation Cost / MT |
Normal |
15 to 20% Less |
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| Dosage Information |
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| Activiser dosing is upon raw coal in prescribed dosages by spraying by hand & then feed the Activiser added coal into the boiler. Dosage 1.2 to 1.5Kg / MT fuel. |
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| 3 Steps to Lowering Steam Cost |
| Step 1 : Make available Boiler Design & Operation Information |
| Step 2 : Nominate Management Representative, Local / Third Party Energy Auditors for data Acquisition & Certification |
| Step 3 : Conduct PTC 4.1 Direct method & Compare Kcal/MT Steam With & Without Activiser application |
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| (Pre-requisites for PTC 4.1 Direct Method) |
| Performance / Application under Highest Thermal Efficiency, Boiler Operating Condition |
| Fuel MT, Sampling, GCV, Ash%, Moisture%, Ash MT reports |
| Working Condition of Water / Steam Flow Meter, Boiler Instrumentation |
| Permission to Implement & comply suitable turbulence conditions for Activiser working |
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| Results Declaration |
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| Straight Comparison of Steam Generation Cost (Kcal Cost / MT Steam) |
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